
Here’s a table comparing the five common t-shirt printing methods for promotional use:
| Printing Method | Description | Best For | Pros | Cons |
|---|---|---|---|---|
| Screen Printing | Ink is pushed through a mesh stencil onto fabric | Bulk orders with simple designs | Cost-effective for large runs, vibrant colors, durable | Not ideal for complex or multi-color designs; setup cost is higher
|
| Heat Transfer | Design is printed on transfer paper/vinyl, then heat-pressed onto fabric | Small to medium runs with detailed designs | Good for full-color prints, fast production, works on various fabrics | May crack or peel over time, less breathable
|
| Direct-to-Garment | Digital inkjet prints designs directly onto t-shirt | Short runs with complex, full-color graphics | High detail and color accuracy, no setup required | Slower production, may fade faster, works best on cotton
|
| Sublimation Printing | Heat turns dye into gas that bonds with polyester fabric | All-over prints on light-colored polyester shirts | No cracking or peeling, long-lasting, vibrant colors | Only works on polyester and light colors
|
| Embroidery | Thread is stitched into fabric to create the design (not a print method) | Logos on polos, uniforms, and premium giveaways | Professional appearance, highly durable | Limited to small areas, higher cost, not suitable for large artwork
|
This table helps you choose the most suitable technique based on design complexity, quantity, fabric type, and budget.